Material Specifications

  • Hull
  • Coatings
  • Wood
  • Ballast
  • Masts and Spars
  • Sails
  • Rigging
  • Insulation
  • Portlights
  • Hull

    The Gazelles are being built in steel. Wherever possible the steel brought into the site for use on the vessels has mill certificates confirming its quality. We are using IS:2042 - Structural Steel (Fusion Welding Quality). However in all cases samples of steel are sent for tensile strength testing and chemical analysis which is carried out at Cochin Shipyard Ltd.

    Specification Grade C % Max Mn % Max P % Max S % Max Si % Max
    IS 2062/1999 A 0.23 1.50 0.050 0.050 0.4
    B 0.22 1.50 0.045 0.045 0.4
    C 0.20 1.50 0.040 0.040 0.4

    (taken from The Steel Authority of India Ltd)

    Coatings

    Coatings are being supplied by International. The recommended schedule is as follows: -

    Sr No Area Product Name Dry Film Thickness
    (Microns)
    1 Above
    Water
    Intergard 269 60
    2 Interbond 201 125
    3 Interthane 990 50
    4 Interthane 990 50
    5 Under
    Water
    Intergard 269 60
    6 Intertuf 606 125
    7 Intertuf 674 100
    8 Interswift 655 A/F 100
    9 Interswift 655 A/F 100

    Wood

    Only marine ply and solid woods are used - there is no chipwood. Trimmings are in mahogany

    Ballast

    Only lead is used - no concrete or scrap metal

    Masts and Spars

    Masts: standard is carbon steel with SS rod inserts in the padeyes. Aluminium is available

    Sails

    Waterproof 10.2 oz Army Duck Cotton Canvas - the best canvas available. All rings are hand stitched with brass liners on sheets and halyards

    Rigging

    Standing Rigging is galvanised 7 x 19 wire. Running rigging is synthetic and is supplied by one of the worlds leading manufacturers of cordage - Garware-Wall Ropes Ltd.

    Insulation

    Fibreglass bats

    Portlights

    Below deck: Solid brass round portlights with deadlights.
    Above deck: Willy windows with round exterior brass rings.


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